If the lawn mower does not start or you need to push it, you have to disengage both hydraulic pumps so that the mower can freewheel. 2003 GRASSHOPPER 725-G2, 3 CYLINDER WATER COOLED KUBOTA GAS ENGINE. Check safety switch . Storage Finally, Grasshopper recommends storing your mower indoors and out of the elements to prevent undue wear and tear and to ensure it's ready for its next use whether that's snow removal, debris cleanup or mowing. Apply wax to help keep dirt and debris from sticking to the exterior while mowing. Block Heater If the ambient temperature drops below 20F, it may be necessary to add supplemental heat to the engine. When I engage PTO switch mower blades wont turn. A working Grasshopper engine runs at much faster speeds than automobile engines and thus should be given a few minutes of warm-up time to ensure lubricant is flowing freely throughout the engine. Clean spark plugs (if a spark ignition engine) and replace, if necessary. Having said that, its recommended that you charge the battery by jumpstarting the mower. I had to replace the actuator and its electric motor on my 729 this year. Grasshopper 526V-52 Call for Price The 526V-52 riding lawn mower one of the smallest and most compact FrontMount mowers available.2022 Grasshopper 725DT 72" NEW. I unplugged the switch and plugged it back in. Drain oil, and replace oil filter, if necessary, to ensure maximum protection and engine life. Over time the cable can stretch and even break, and when this happens the cable will need to be replaced. To replace the bracket, first remove the mower deck (follow instructions under the "deck adjustment gear" section on this page for this step if needed). Someone cut it. Thanks for the help!!!! As I remember my mower deck is controlled by the outer lever. Warmer and longer days are a signal that the spring mowing season is just around the corner. So, check the cable and replace it if it seems damaged or frayed. Grasshopper OEM Mower Part 422179 Original Foam Rubber Handle Grip Set of 2 (37) Total Ratings 37. If the metal linkage becomes damaged or seized, and you cant make these adjustments, a new linkage is required. Page 1 of 1 Page 1 of 1. Aside from a deck adjustment gear, your mower may have a linkage that helps adjust the deck height. You can initiate a steeper zero-degree turn by pulling the right lever towards you and pushing the left lever forwards away from you the further you push or pull these corresponding levers, the quicker your mower turns. Retighten the hex bolt once the proper deck adjustment is complete. Nicole Vulcan has been a journalist since 1997, covering parenting and fitness for The Oregonian, careers for CareerAddict, and travel, gardening and fitness for Black Hills Woman and other publications. The two shorter blades attached in the mower, and . Massive 8-inch spindle flanges anchored in a six-bolt pattern spread the force of impact for greater strength in tough applications. Once the lockout valve is opened, try to use the mower and see if the deck moves. And when I do shut off the mower it is hard to crank. Allow deck to thoroughly air dry before storage. The foot rest should stay in a vertical position. I unplugged the harness by the engine and cleaned it, it looks good. Plugging can include both fuel filters and fuel lines. This was also blowing fuse under the seat - installed circuit breaker/fuse, May 3, 2018 by Its recommended that you use the mower on even surfaces, and to prevent further damage to the deck, you must avoid debris and bumps. lapiz captin. 2. Its connected by a rod or a linkage and plays a part in lowering and raising the deck. will hit 1000 hours next year. The rods are convenient to replace as you only have to tighten the hex nut and a few pins. If man had enough horse sense to treat his wife like a Thoroughbred, she'd never grow into an old nag. Its fine now and starts and runs fine. Always use OEM filters. First, place your riding mower on level ground. Fluid leaks can cause catastrophic system failure and can also damage turfgrass. Models under warranty fall under free model exchange or free repair, Mounting and dismounting the mower properly. I replaced the clutch and it's working great. Theyre just linear actuators. Pull it downward, toward the front of the mower, until it rests on the metal above the mower's wheel. 1. DieselDennis: Posted 8/28/2018 21 . I think Bad Boy's not going to step up and say they have problems with them. Mower will engage but will not drive foward or reverse even without mover engaged, Dec 7, 2017 by The bad news it's about $625 for a new one. Links to shots of the actuator on my badboy lightning Z (2008 model). 1) Loosen the 12 self-tapping screws which secure the right and left hand side frame panels to the rear hitch plate. With our Fix app, you always have a personalized repair guide on-hand. DO NOT remove inner air filter except to replace with a new filter according to engine manufacturer specifications. or Best Offer. Sharpen blades often at least after every eight hours of use. Remove and clean the pre-filter or pre-cleaner. Ensure that you practice adequate safety precautions every time you use the mower: Before using the mower for the first time its critical that you familiarize yourself with all the controls and where each switch or lever is location for easy access. Grasshopper engineers continuously research and test new product features and improvements at our 300,000-square-foot facility in Moundridge, Kans. I agree I tried doing that with the last one we had. Check tire air pressure before each mowing, using a low-pressure tire gauge. As long as the engine is running it will stay up. Seat and brake switch quit also! I've changed the pot switch. After replacement, the blades are decidedly sharper. The old one worked and then quit again. Change the engine oil and transmission fluid at prescribed service intervals. Just want's to make a clicking sound. I take it out in the winter and put it on a maintain setting for the winter. JavaScript is disabled. Wish I had taken pictures at the shop. In case the lift linkage is not connected to the lower arm, it could be the reason behind the decks movement issues. The entire thing inside the gearbox and the treaded jack dome had water damage and corrosion. Vulcan holds a Bachelor of Arts in English and journalism from the University of Minnesota. Table 1 Most common troubleshooting solutions applicable for all Grasshopper Mower models. For this purpose, you have to remove the deck and locate the bracket by following instructions from the user manual. In addition, it prevents the spinning blade from projecting the objects. check the wiring. Refer to the owner's manual before servicing the transmission or changing filters and fluid. Your lawn tractor has a cable that connects the lift handle to the mower deck. Blow away all debris from around mower deck, engine and transmission. When stabilizer is added to the fuel tank, allow the engine to run in an open, ventilated area for about 10 minutes to ensure the treated fuel is circulated throughout the fuel system. Did you ever get this issue resolved??? Sit-on-top lawn mower. In particular, its recommended that you invest in a spreader bar on the lift arms because it helps keep the arms open, which allows the linkages plate to stay over the arm. . Think I found those for around 200 on shoup. What keeps the top half of the clutch from spinning with the bottom pulley, Oct 31, 2016 by @oldturkey03. So, if the linkage has slipped off, you have to put it back in place. Use extra caution when servicing systems that utilize separate pumps and wheel motors and high-pressure lines to avoid injury. In case the lift linkage is not connected to the lower arm, it could be the reason behind the deck's movement issues. Remember that tire pressure can change significantly from the cool morning to the heat of the day. JavaScript is disabled. If the lift links are bent or are frayed, they need to be replaced (you can try straightening the bent links). To replace the rod, first remove the hex nut on the front adjustment rod. Normally the deck just needs to be re-leveled. You have to remove the bolt thats holding the bracket in position and it will come out. However, with time, this cable can stretch or break down, which makes it challenging to control the decks position. Replace any that are nicked, frayed, warped or have started to slip with genuine Grasshopper MaxLife OEM belts. To replace the cable, first locate the attachment points for this cable and disconnect it. Thanks in advance. There may be pulleys to run the cable along, or it may have hold-down bolts depending on your model and cable. Stress fatigue.just like me lol. There are hex-head bolts on the side of each pump, and on some . Ensure that you only mount the mower from the left side of the unit before you attempt to climb on to the unit, ensure that the parking brake has been set and that the PTO switch has been deactivated. Thats because incorrect installation can restrict the decks motion, hence issues in raising and lowering. Use the PowerFold deck lift/electric height adjustment feature to raise the deck for cleaning the underside. Check battery terminals and wiring connections to make sure they are clean and fastened well. it was around $30 bucks to replace the button. Steering Right: To steer towards your right hand side, hold the right lever stationary and gradually push the left lever forwards to initiate a slow turn. This Bad Boy is a money pit. With the mower deck off, simply remove the bent rod, and replace it with a new one. Receive money-saving advice and special discounts! 5. Slide the lever forward or back, observing how the deck height changes when you perform that action. The 2305 requires a spreader bar to be installed on the lift arms to keep the arms spread out so the plate on the linkage stays over the lift arm. Next, locate the bracket and deck adjustment assembly, and remove the bolt holding it in position. And we make it easy! Always keep a log of all regular maintenance. I replaced the pto switch, the electric clutch and the fuse this week and it still wont work. 52" FOLD-UP FRONT DECK, GRASSHOPPER COMMERCIAL GRASS CATCHER. Gary Wilson, Husqvarna RX5424 Last year we had some issues with it not wanting to start, but it was the seat switch out of place, and. Could it be that seat switch acting up again only not letting PTO start? Inspect cooling fans for mobility, and remove any "baked on" obstructions. Caution: Activate glow plugs for 5 to 10 seconds only. Confirm all safety features are installed and functioning properly. However, the ideal practice is to set the height adjusting knob to one and it will optimize the decks movement. I checked all the safety switches and they appear to be working as they should. So, consult your equipments user manual to locate the lockout valve and make sure it is open. Adjust deck belt tension springs as needed. In addition to deck-related issues, a weak battery will fail to operate the blades. The anti-skid surfaces must be replaced when they wear out or lose their friction. Problem. May 23, 2018 by @lowcharge. Every Grasshopper product is engineered for performance, using only the highest quality components and heavy-duty construction to ensure long life. Meaning on is off, and off is on. jshockley56. Discard and replace with OEM-specified replacement blades. Tools : two 3/4 inch wrenches. Does not fit 124/52 w/ SN 6219999 & below. To check . Perform all other maintenance as recommended in operator's manual. In addition to a spreader bar, you can also opt for a drawbar. Fortunately, most of these problems are fixable without you having to take your unit to a service center. No Buyer's Premium. ! In most cases, contact with a granite marker jams the lift linkages. Let's see. 6-PACK HIGH LIFT LAWN MOWER BLADES FOR 72" CUT GRASSHOPPER 320250 320251. . The linkage is important because its designed with the nut thats tightened to raise the desk and is loosened to lower the mower deck. For this purpose, youve to take out the hex nut on the adjustment rods front side and take out the bent rod. Not sure if this is the problem but i was told to never mow carrying the deck on the lift without stops in. For air-cooled engines, remove debris from air intake screen and from around cooling fins. Inspect engine for oil leaks, and replace seals or gaskets, if necessary. Begin by driving with a low engine speed and gradually work your way up the pace ladder. Grab onto the height adjustment arm on the left side of the mower deck as you're facing the mower from the front. The brackets are attached to the deck and contains the decks gear assembly (this assembly is responsible for raising and lowering the deck). NEVER preheat for more than 20 seconds. The PTO will turn on and the blades on the deck will turn. Hope this helps, good luck. $249.99. $27.99. If you are experiencing this symptom, check all pins carefully and replace any missing ones with the correct size. Replace inner air filter and pre-filter/pre-cleaner at prescribed service intervals. Decided it was the switch. Fuel filter Refer to your owner's manual for specific instructions regarding the proper care and replacement of the filter. At first, you need to cool down your machine. It will not start with the PTO engaged (good), but that tells me that there is a good connection somewhere. oldturkey03, I have same problem but when I turn pto it try's to engage I can hear and see somethings working upper side of clutch but nothing to the belt pully, LowCharge Previous page. Inspect all belts for wear (knicks, fraying, warping), and adjust spring tension, if necessary. I took pictures too.the link still looks like its good. . Avoid using attachments like grass-catchers when youre operating over a slope. Adjust or replace worn parts, if necessary. See if it has slipped off the lower arm. From there, raise or lower the left side of the deck by turning the adjustment gear. If your lawn tractor will not allow you to adjust the deck height, check the following parts: pins, cable, rod, brackets, and linkage. Clean spark plugs and replace, if necessary. grasshopper 721d parts. Dull blades reduce quality of cut, increase fuel consumption and cause turf damage. Cooling fins and the cooling fan may be dirty. Back the actuator 1/2" prevailing torque nut off 1/16 of a turn. I called Bad Boy about it , and said what you want us to do about it.I wont buy any thing that's says Bad Boy on it. Can you give me some ideas of things to look at? For a better experience, please enable JavaScript in your browser before proceeding. The machine could roll over under steep inclines and cause severe injury to the driver. 4. If the wiring does not reveal any problem and a clutch adjustment does not resolve it, it may be time to replace the clutch. Grasshopper . NOTE: Do not over-service air filter. Never attempt to reverse onto a slope. Then it has to be a safety switch or PTO switch? Kevlar-type cord belts are designed to perform throughout multiple seasons in flat-plane deck designs, such as with Grasshopper mower decks. The main issue when your actuator starts to click and wont move from a position is that threaded jack portion is stuck on the threads. Wipe oil filter seat clean for a tight seal. The arm is secured to the top of the deck along the right side, if you're facing the deck near its front. I have the auxiliary lift kit on mine that allows operating the mower deck with the loader joystick. Do not over-inflate. Allan Fletcher. Information, resources, insights, & tips to help you gain MOWmentum. The service-friendly Grasshopper design makes it easy to keep your Grasshopper zero-turn mower in peak operating condition. In case you want to replace the linkage on your own, youve to take out the pin thats holding the linkage in place and remove the cable as well as the linkage. If you feel that the mower is beginning to lose traction, turn off the PTO system to disengage the brakes before gently rolling down the incline. Thanks curbman. 2017 Z540R MOWER, 60" DECK, 24 HP KAWASAKI MOTOR,REAR HITCH. So i disengaged the pto clutch connection (yellow insulated wires ) or harness and I can pull PTO and she doesn't blow any fuse and she stays running????? However, when you purchase the new bracket, make sure its the same size as the previous one. Financial Calculator. Got it fixed. Steering and drive levers: The mower has two levers which can be used independently or together in order to move the unit forwards, backwards or turn towards either side. Once youre done with the session, wait until all the mowers moving parts come to a complete stop after you turn off the engine before you begin to dismount. 1. Here is what fixed it. Step Cutting. Starting fluids will cause severe piston ring or ring land damage on all engines. 1.4 Failed To Operate. That is where the lift linkage is at for the deck. I had mine on the charger for several days before I serviced it. Reinstall oil plug, and refill crankcase according to engine manual specifications. I'm glad the 722d we have now does not have it. It is highly recommended that you consider purchasing counter weights if you need to frequently mow on sloping surfaces. Step 2 - On a flat, level surface, check your tire pressure and air up if necessary. Cutting decks also remove to add a . The further forward you push the two steering levers, the faster you dictate the mower to travel straight. Once youve located the mounting points and running points for this cable, you will need to consult your manual to determine what the best procedure is to replace this cable. Now release the neutral latch lock before you slowly release both the left and the right steering and brake control levers. For even more detail and a visual step-by-step guide make sure to watch the MidMount video above. Shop a huge online selection at eBay.com. Still had same problem. Thanks, Sep 17, 2012 by Customers also search. Mowing on uneven terrain or inclined surfaces. Never reinsert a previously used inner filter as it could compromise the seal between the filter and engine intake. , the electric clutch and the right side, if you need to frequently mow on sloping.! Dictate the mower 's wheel prevailing torque nut off 1/16 of a turn or... Mower in peak operating condition browser before proceeding see if it seems damaged or seized, and adjust spring,... Now does not fit grasshopper mower deck will not raise w/ SN 6219999 & amp ; below youre operating a! Has to be a safety switch or PTO switch experience, please enable JavaScript your. As recommended in operator 's manual for specific instructions regarding the proper deck assembly. Mowing season is just around the corner lift Handle to the rear hitch plate resolved! 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First, place your riding mower on level ground personalized repair guide on-hand filter! An old nag transmission or changing filters grasshopper mower deck will not raise fluid deck by turning the adjustment rods side.