what is non comminuted meat products

The definition of lot for the purposes of sampling must be statistically sound and must correspond to product manufactured under the same conditions. This documentation package should include, but not be limited to, a recommendation from a process authority demonstrating that the alternate cooling process is as effective as the current performance standards. For example, skin-on necks which have attached neck skin can be used to make MSM but necks to which flaps of breast or back skin have been left attached cannot be used. Freezing prevents the growth of, but does not destroy, microorganisms in food products. The state of these containers should be maintained in a condition that will be acceptable as a food contact surface. With traditional aging, however, temperature and humidity abuse can result in mould growth, and spoilage bacterial growth, both of which can be indicators of possible pathogenic bacterial outgrowth. Historically, a room temperature of 10C has been considered sufficient by the CFIA for the preservation of meat products for most processing activities and steps. Comminuted meat products are significant contributors to consumer fat and salt intakes, which are currently above World Health Organization recommended levels. Manufacturing processes used to make fermented sausages are considered partially effective against E.coliO157:H7 if it is shown that they achieve 2D to 5D reduction of E.coliO157:H7. Those records showing adherence to the schedule (product time/temperature) should be maintained on file for a period of at least 12 months beyond the shelf life (best before) of the product and made available to the inspector on request. Examples of these products include; Chorizo, Sucuk, Csabai, Loukanika, Lebanese dry sausage, and Lap Cheong. Packaging procedures must be included it the operator's prerequisite programs and HACCP system. Operators must provide evidence that the packaging material used is appropriate to undergo high pressure processing treatment. Freezing as an application for destruction of the parasites Trichinella, and Cysticercus, is described in Annex B of this chapter and Chapter 17 respectively. The operator must include in the establishment's control program for raw meat derived from any species, a monitoring program for incoming products, destined for cutting, boning, slicing or dicing, as a fresh meat product. In either case, the operator's Control Programs must include procedures that address the build-up of product material on the equipment, to minimize cross contamination of product over time on a given production line. It must indicate the minimum internal temperature reached during the process and, where applicable, the minimum holding (or dwell) time at the minimum internal temperature. The main objectives and expected outcomes of process control requirements and performance requirements are to prevent, eliminate or reduce to an acceptable level, hazards that can lead to food safety compromises, during the specific meat transformation processes conducted in the establishment. Uncooked Comminuted Fermented Meat (UCFM) is a meat product manufactured by a series of processes including fermentation and maturation (with smoking/heat treatment as an optional step). For guidelines, refer to Annex F. If the operator chooses to use methods for the control programs, other than those outlined in Annex F, these must be evaluated by the CFIA to ensure that they reach the same outcome, taking into account volume of production, establishment layout and species of fresh meat. It should be noted that the presence of some curing aids may be found in significant amounts in the final product if their presence in the rework was not taken into consideration. " cD>x)Fff3bjq0,#jY$j G @d C`S)55lD F a55|D x]D;j`D $Qx @QC5T j7"" A sweet dish uses the lungs, spleen, large intestine, esophagus, and rice fried (Membar) in oil (Egypt, Syria, and Turkey). The operator must keep records of all products pasteurized. records demonstrating compliance with all of the above listed requirements must be stored at the establishment for at least one year for each lot of product which is crust frozen. COMMINUTED MEAT. qMZYVB.Duel ?Iny{3@ CA9#cs..;"Ds#UbA9LPRRm), AP]Jl*'$bf;QIT|sVEsJ{xwf0!3+:,RK`nefZV5+_)2$P{dhL~YibSTL?&~6%xN,uD=L7_?[ 99-&hq?Q.OZ[Ml-+X--sFAEPa{1{n1` Fk&c Degree-hours are calculated for each temperature used in the process. National Cattlemen's Beef Association, Research Report Number 11-316, Chicago, Illinois, 1996. The existing reference listing will continue to be accessible on the CFIA website but will no longer be updated. 1 log10 reduction = a tenfold reduction (1 x 101) = a 1D reduction 2 log10 reduction = a hundredfold reduction (1 x 102) = a 2D reduction 3 log10 reduction = a thousandfold reduction (1 x 103) = a 3D reduction etc. Non-pathogens include Pseudomonas species which predominate on the exposed surface of chilled meat and Laaobacilli on vacuum-packed meat. to substantially change the appearance or nature of a meat product. To reuse cardboard containers, the operator must have control programs in place that ensure that containers present no risk of contamination to the product, are in good condition with no physical damage, have not left federal inspectional control, new liners are used, and appropriately are labelled. h76Nn7;93|x`qI4$`3s 'N,8]3P`YhpIxr9O*B W N8NF ?yIgZX[B4j{e >`=b/4{[`WOJ:\ [M This is accomplished by drying-in air, the application of heat or by freeze-drying. The manufacturing process must allow an extra 1 second of dwell time to compensate for measurement error. The agent must be an agent approved by Health Canada. For the purpose of this sampling plan the definition of a lot is the same as in the above item 4.3.3.2 Control of Lungs and Kidneys in Poultry Carcasses and Parts of Carcasses. Upon arrival of the raw material at the establishment or prior to the processing of the material, the operator must perform a random selection of 20 carcasses or 20 units per combo or a lot of similar size. Measurement of process parameters used to determine when a product is finished at each stage of production (control program criteria): Duplicate uninoculated samples of the product which are collected after stuffing and at each production stage should be assayed for moisture, fat, protein, salt content, The chamber must be pressurized to 87,000, The pressure must be maintained for 3 - 9 minutes. Comminuted meat products are significant contributors to consumer fat and salt intakes, which are currently above World Health Organization recommended levels. Kidneys and lungs must be removed from poultry carcasses and portions prior to their use as material for mechanical separation. The following procedure is recommended: add inoculum to meats while grinding or chopping the meats to the desired consistency; blend in starter culture (if used) near end of mixing cycle; and. . Packaging materials must not impart any undesirable substance to the meat product, either chemically, physically or microbiologically and must protect them sufficiently to avoid contamination (See MIR, 92, FDR B.23.001). In addition, the product has not had its core temperature maintained at 65C for at least 10 minutes or an equivalent combination of time and higher . When using skinless MSM in the formulation of a meat product, up to 8% of skin from the named species is permitted under the MIR Schedule I. The sample to be analysed shall consist of 20 sub-samples taken during the lot run. Most common food-poisoning bacteria can grow from 0C up to 54C; however, their range of rapid growth is from 27C to 54C. Only pieces which have naturally adhering skin can be used to make MSM; detached skin or pieces which have loose skin flaps cannot be used. Comminuted meat can also be called mechanically de -boned meat ( MDM ). There are no mandatory labelling requirements associated with the use of high pressure processing. The bottom of the container cannot have drainage holes or perforations. For more information see Chapter 7. However, labelling of the product must comply with Section 94(6.1) of the MIR which stipulates: "If any meat product is not a ready-to-eat meat product but has the appearance of or could be mistaken for a ready-to-eat meat product, the meat product shall bear the following information on its label: In order to meet these requirements, the operator must label the meat product to prevent it from being mistaken for a cooked RTE product and provide clear preparation instructions that when followed by the consumer will fully cook the product (i.e. Comminuted meat is ground meat. product is further processed, assembled, or packaged so that cooked meat or poultry products contacts non-ready to-eat product ingredients. Conclusion: Example 1 meets the guideline because its degree-hours are less than the limit. Processed meats are first categorised as being 'in whole cuts or pieces' or as 'comminuted'. The use of a non-inhibitory, food grade, green dye added to the inoculum may aid in determining the uniform distribution of inoculum. The corresponding degree-hours limit (less than 33C) is 665 degree-hours. For the purposes of sampling, "NRTE comminuted poultry product" is any raw non-breaded, non- battered raw poultry product that has been (1) ground, (2) mechanically separated, or (3) hand- or mechanically-deboned and further chopped, flaked, minced, or otherwise processed to Above a critical temperature of 15.6C, Staphylococcus aureus multiplication and toxin production can take place. * PSI: Pounds per square inch ** MPa: Megapascal. R % uPm_5 iN+YPR,e lI When using shipping containers without a lid, the bottom of the stacked shipping containers must not be supported by the shipping containers below. The sampling plan must be representative of the lot. 1 second when the minimum internal (dwell) time is at less than 30seconds. Once this is achieved, the monitoring plan can be used. In respect of food or other materials, products that are capable of existing together in the same area, at the same time without creating a risk of adulterating meat products. A lot cannot exceed a single day's production. The operator must have a control program in place for skinless MSM which includes a sampling plan. qF 1`rA!w) ] Aging of beef has traditionally been used to increase tenderness and flavour and involves holding a carcass for up to 14 days under refrigeration. Records of test results must be kept for a minimum of 24 months beyond the release date of the product. Standards of identity set specific requirements for a product's make-up. Fermentation room temperature is 24C for the first 10 hours, 30C for second 10 hours and 35C for the final 15 hours. Products containing more than 15% of ground or emulsified trimmings must be labelled to indicate the presence of ground trimmings into the whole muscle piece of meat. Review of the cooking process and product formulation must also be done. Learn vocabulary, terms, and more with flashcards, games, and other study tools. cooking the product so it reaches an internal temperature of 71, an alternative challenge study of a design acceptable to the, storage of bulk restricted curing agents must be in a locked area; and. It must be remembered that a reduction in water activity neither destroys microorganisms nor toxins; it only retards the growth of microorganisms. Refer to the FSEP Manual and Chapter 3, Prerequisite Programs for more details. The aw and pH values are critical in the control of pathogens as well as to ensure shelf-stability in all semi-dry and dry fermented meat products. )A=u!C(K CS 1025 0 obj <>stream !gf)\)gQY>s OkHBPkqy6E&n! YES = FULLY COOKED Start studying processed meats and non-meat ingredients. Sampling plans, methods and criteria for disposition of lots of boneless meat are found in Annex F, Part 1. It is acceptable to combine a maximum of three (3) samples into a composite for purposes of analysis when testing is done for, At a minimum, each composite sample must be tested for the presence of, The method used to analyse the end product samples must be one of the methods listed in Health Canada's. The text will be the same size as the rest of the common name. When MSM is used in the manufacture of a formulated meat product, unless the MSM is free of skin and has been identified as such by the supplier, it is considered as containing the allowed eight percent (8%) skin as indicated in notes 2(h) and 2(j) of Schedule I of the Meat Inspection Regulations, 1990 (MIR). Is the product a comminuted product other than sausage/sausage link (e.g., patty or meatball) or a breaded or unbreaded molded product (e.g., nugget)? It takes 40 hours for the pH to reach 5.3. 36. Please refer to Chapter 3.6, Pre-requisite Programs for the requirements for acceptable packaging materials and non-food chemical products. The process may be designed to achieve surface heating only; however, the product must be immediately cooled to 4C within the requirements of section 4.5 of this chapter. Comminuted meat products include a wide range of consumable sausages: frankfurters, bologna, luncheon meats, smoked sausage, bratwursts, fresh sausage, ground meat, dry sausages and many others. Article B.01.006 of the Food and Drug Regulations requires that the common name of the food be shown on the principal display panel, therefore if re-packaged, heated NRTE meat products will have to display the appropriate NRTE qualifiers. It includes minced meat (pork, poultry, or other food animals) marketed as fresh, cooked, fermented, or smoked. Pickling, the addition of an acidulant such as acetic acid or citric acid, lowers the pH value of the meat product. Equipment used in the fermentation process must be included in the operator's prerequisite control programs. Use a manufacturing process (combination of fermentation, heating, holding and/or drying) which has already been scientifically validated to achieve a 5D reduction of E.coliO157:H7. a log book for nitrates/nitrites including quantity on hand, quantity used, date and signature of employee. Concerning the acceptability of packaging material to high pressure processing, packaging material companies should send their requests to the CFIA's Food Safety Risk Analysis. A major reason for the difference in thiamin content in some comminuted meat products between US and UK tables, is the use of a preservative in UK, namely sulphur dioxide, which destroys most of the . In the Meat Inspection Regulations, 1990 (MIR) "refrigerate" means to lower the temperature of a meat product to, and to maintain the temperature at, 4C or lower, but does not include to freeze. This includes the use of cans, glass jars, retortable pouches or other containers. Method of inoculation to be used: the inoculum must be added to the meat and mixed prior to the addition of the other ingredients or a starter culture to the meat mixture. comminuted meat products 9.76% would be rounded to 9.8, not 10%). Example: If 2.8% of salt in the formulation and the end product has a moisture level of 72%, the brine concentration is: {(2.8/100) / [(2.8/100) + (72/100)]} X 100 = [0.028 / (0.028 + 0.72)] X 100 = 2.8 / 0.748 = 3.74%. They can not have perforations; if perforated, a liner must be used. The operator is required to implement a control program based on 4.16.2.1.1, Fermentation Done at a Constant Temperature (Constant Temperature Process) and 4.16.2.1.2, Fermentation Done at Different Temperatures (Variable Temperature Processes) to control pathogens. Equipment used in the dehydration process must be included in the operator's prerequisite control programs. Operators of registered establishments who wish to market a meat product without a refrigeration declaration which does not meet the "shelf stable" criteria set out above, must submit a request for the acceptance of their proposal to the Inspector in Charge. Thus, it is very important to cool product effectively but it is even more important to cool it quickly through this rapid growth range to prevent the outgrowth of heat shocked pathogen spores including the Clostridium species. This page was archived due to the coming into force of the Safe Food for Canadians Regulations. control of egg shells to prevent contamination; egg shells and defective eggs must be handled as inedible product; and. Upon completion of a successful evaluation, the operator must be provided in writing stating that the CFIA has evaluated the process for its ability to control E.coliO157:H7 and that it does not object to the operator using the process. The washing and rinsing must ensure that the containers are visibly clean. Refer to the CFIA website for additional information on allergens. Non-comminuted & Indigenous meat products and there processing is discussed briefly This station must be equipped with a directly drained and remote controlled or timed hand wash facility, an 82C water sanitizer and adequate lighting. All food additives used in meat product formulations must be listed in the Tables of Division 16 of the Food and Drug Regulations and used according to the provisions in those tables. Annex I: This Annex has been incorporated into Annex H. (c) the meat product conforms to the applicable standards prescribed by these Regulations and the Food and Drug Regulations. Oxidative rancidity and other organoleptic quality issues can occur if freezing rates are slow. means to lower the temperature of a meat product to, and to maintain the temperature at, 4C or lower, but does not include to freeze, as per the Meat Inspection Regulations, 1990. the ability of a given heating process to kill bacteria. . Smoking is used mainly for flavouring and development of surface colouring in meat products. Product will be held under the control of the operator until the written results of analysis have been received. Once a pH of 5.3 is reached, Staphylococcus aureus multiplication and toxin production are stopped. The formulation of all prepared meat products, including potential allergens, must be controlled as part of the operator's HACCP system. It is the operator's responsibility to determine compatible areas and non-compatible areas for different processing steps, as part of the prerequisite program and HACCP system. The present disclosure generally relates to high protein puffed snack products including vegetable protein materials and a non-vegetable protein materials and processes for making high protein puffed snack products. For example, in comminuted meats, the ability of a muscle Storage conditions must in accordance with. In order to suitably control these hazards and prevent incidents of food borne disease, registered establishments who manufacture fermented sausages are required to use one of the five following options for the control of verotoxinogenic E.coli including E.coliO157:H7 and Salmonella when they make this type of product. Degrees above 15.6C: 26C - 15.6C = 10.4C Hours to reach pH of 5.3: 55 Degree-hours calculation: (10.4C) x (55) = 572 degree-hours. The manufacturing process used must be evaluated in a scientific manner consistent with the challenge study recommendations (refer to Option 5, sub-section 4.16.2.2.5). frozen immediately after the deboning process. Subjects. endstream endobj 6292 0 obj <>stream Meat emulsions include products like bologna, frankfurters, sausages, liver sausages, and meat loaf. The supporting documentation and evaluation must be kept in file by the CFIA. When steam is generated, it must be properly vented out of the area and not allowed to permeate into adjoining rooms. endstream endobj startxref Product where the skin found in the total 20 unit sample does not exceed the tolerance may be used in the preparation of "Skinless -. The operator is encouraged to measure temperatures at the surface of the product. the surface crusting must disappear within 2.5 hours (150 minutes) of completing the crust freezing process; the process must be monitored, by a designated plant employee, a minimum of every two (2) hours for crust disappearance and internal product temperature; the product must be labelled as either "previously frozen" or "frozen" whenever crust disappearance takes more than 150 minutes; and. This protocol is based on ISO Table #2859-1 at an inspection level of S-4, for a lot or batch size ranging from 1,201 to 10,000 units. The operator must demonstrate compliance of the final product to Schedule I of the MIR. 4in2). [ywhR 27nTr-PwE~Rnf\n5+V B?0Tzv2# $Lp#;m"@>/n<=S>wq0 _ Unless MSM or FTM is used directly after the separation process as an ingredient of a meat product, it must be: MSM may be shipped from one registered establishment to another in the refrigerated, refrigerated and cured or frozen state. hM6E+ 23(toft%Q&/|5)^0~#3w{hH|h0F#G#G?5x=)c/. Cold smoke temperatures are generally less than 30C. Product produced since the last satisfactory evaluation must be reconditioned. means an ingredient that enhances the natural flavour of a meat product, as per the Meat Inspection Regulations, 1990. includes any article manufactured, sold or represented for use as food or drink for human beings, chewing gum, and any ingredient that may be mixed with food for any purpose, as defined by the Food and Drugs Act. A manufacturing process specified in writing by the operator and used to cook a particular meat product. This plan is used when the equipment is first installed, when major components are replaced (e.g. Product temperature is to be taken and recorded on a regular or continuous basis during storage to monitor compliance with these guidelines. The operator's control program must include the conditions of storage of the emulsified suspension. It takes 35 hours for product to reach a pH of 5.3 or less. The operator is required to validate the preparation instructions: The operator is responsible for ensuring that all heat processed meat and poultry products are handled and chilled so that the product is maintained in a wholesome and unadulterated state. Nitrite or nitrate salts or both, in combination with salt (NaCl) and other curing aids are added to meat products to improve colour, texture and flavour and to prevent or delay undesirable microbial growth and toxin production. Temperature in the fermentation, drying and smoking chambers must be uniform and controlled to prevent any fluctuation that could impact on the safety of the final product. A carcass re-inspection station located prior to cutting and/or boning is required for red meat and must be equipped as per MOP Chapter 3, section 3.4.12, Check Trim Station. For example, a 3D reduction would destroy 99.9% of the organisms. 1 minute when the minimum internal (dwell) time is at least 10 minutes. For current information visit Food. Requirements for processed meat products are governed by the both the Meat Inspection Regulations, 1990 (MIR) and the Food and Drug Regulations (FDR). The operator is required to maintain a listing of all of the packaging material used in the establishment. The protocol will then be evaluated by the National Specialist, Meat Processing in collaboration with the food safety group. The degree-hours limit for the entire fermentation process is based on the highest temperature reached during fermentation. lungs must be removed from all poultry carcasses and portions prior to their use as material for mechanical separation; poultry carcasses dressed with kidneys may be used for. Fermentation, drying and smoking chambers must be equipped with a shatter resistant indicating thermometer, (or equivalent), with graduations of 1. The injection of ground or emulsified trimmings into solid muscle cuts must meet the following requirements: This is achieved by the use of smoke generated from hardwood, hardwood sawdust, or vaporized liquid smoke derived from the aforementioned sources. In determining whether a requirement is necessary, appropriate, adequate, or sufficient to achieve the objectives of the Regulations, account should be taken of the nature of the operation/activity and of its intended use. The operator must ensure, through the establishment's mandatory Prerequisite Programs and HACCP Plan (Control Programs) that these regulatory requirements are met. no fresh or frozen liquid egg is to leave the premises unless it is marked "Inedible egg - unfit for human consumption", as it does not meet federal or provincial requirements. The alternate cooling process cannot be used prior to acceptance by the National Specialist, Meat Processing. Operators are responsible for determining whether their meat product is ready-to-eat (RTE) according to this section. spores to dangerous levels during the interval following cooking. The operator must have deviation procedures for product which does not meet the standards outlined in 4.3.3. Refer to section 4.5 for these requirements. includes a processed egg as defined in the Processed Egg Regulations, or an egg that has been graded Canada A under the Egg Regulations, as per the Meat Inspection Regulations, 1990. means an edible meat product to which a meat product extender has been added, as per the Meat Inspection Regulations, 1990. means a process which promotes the growth of lactic acid bacteria in order to acidify the product. The pressure is released and the treated containers are packed and ready for shipping. In normal conditions, Staphylococcus aureus enterotoxins are not produced below aw 0.86, although in vacuum packed products this is unlikely below aw 0.89. Chilling begins immediately after the cooking cycle is completed and according to section 4.5 of this chapter. Each time a lot is evaluated, the following procedure should be followed by the operator: The operator of the establishment must design, document and implement an on-line sampling and examination program for boneless meat at a point close to where the product is placed into containers. an edible meat product which has a pH value above 4.6 and a water activity above 0.85, as per the Meat Inspection Regulations, 1990. the edible part of a carcass that is the muscle associated with the skeleton, tongue, diaphragm, heart, gizzard or mammalian oesophagus, with or without accompanying and overlying fat, together with those parts of the bones, skin, sinews, nerves, blood vessels and other tissues that normally accompany the muscle and are not ordinarily removed in dressing a carcass, but does not include the muscle associated with the lips, snout, scalp or ears, mechanically separated meat or meat to which an ingredient other than meat has been added, as per the Meat Inspection Regulations, 1990. edible blood, an edible organ or edible tissue that was derived from the carcass of a food animal, but does not include meat or mechanically separated meat, as per the Meat Inspection Regulations, 1990. includes a carcass, the blood of an animal or a product or by-product of a carcass, or any product containing blood, a product of by-product of an animal, as defined by the Meat Inspection Act. The incorporation of ground meat or poultry pieces with intact muscle cuts is accomplished by mixing, tumbling or massaging the ground meat with the larger pieces. The operator is required to ensure that any packaging material that is used in the sale of food products will not impart any undesirable substance to the meat product, either chemically, physically or microbiologically and must protect them sufficiently to avoid contamination. A cooling schedule must be developed and filed for every type of heat processed product. Until such confirmation is received, the operator must manufacture product in accordance to one of the other 4 options outlined in this section. Whenever there is a cooling deviation, if the operator intends to distribute the product, they must conduct a risk assessment on the product. Select a 10 unit sample at random and examine for the presence of skin. The optional use of antimicrobial agents, when used as pathogen reduction procedures for cutting of raw meat, must be included as part of the operator's control program. 5.3 or less to Schedule I of the product select a 10 unit sample at random examine... Destroy, microorganisms in food products must demonstrate compliance of the operator 's HACCP system the product section. The appearance or nature of a muscle storage conditions must in accordance with the into... Ability of a muscle storage conditions must in accordance to one of the product, food,... There are no mandatory labelling requirements associated with the food safety group skin. Fully cooked Start studying processed meats and non-meat ingredients compliance with these guidelines following.. The coming into force of the emulsified suspension value of the operator and used to cook a particular meat is. The minimum internal ( dwell ) time is at less than 33C ) is 665.. Be an agent approved by Health Canada the common name held under the control of the packaging material in!, lowers the pH value of the other 4 options outlined in this section I of the final product Schedule... Second 10 hours and 35C for the purposes of sampling must be developed and filed for type. The area and not allowed to permeate into adjoining rooms the highest temperature reached fermentation. Of storage of the emulsified suspension food-poisoning bacteria can grow from 0C up to ;!, date and signature of employee 's Beef Association, Research Report Number 11-316, Chicago,,... Number 11-316, Chicago, Illinois, 1996 in 4.3.3 must include the conditions of storage of area! Which includes a sampling plan ; Chorizo, Sucuk, Csabai, Loukanika, dry. 665 degree-hours 15 hours 99.9 % of the packaging material used is to... Of high pressure processing, which are currently above World Health Organization levels! 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