Do you think I should just look for a cheap used mower and swap engines. Save my name, email, and website in this browser for the next time I comment. Your Honda may . Interesting reading. The scrap yard was paying well for aluminum, so they said they could fix them, and even gave me money for both of them!I didn't see where they worked on them, but i did see a grand pile of scrap aluminum out back of the building. It improved the performance of my Honda HRR216 mower with the GCV160 motor. To do so, focus on cleaning out the carburetor idle jet. Honda makes Jet Cleaner sets, but a tiny pin will be a good substitute. 0000072311 00000 n trailer HMMM. 0000026825 00000 n Thank you. In this video I adjust the governor and show a few more things. 0000035107 00000 n While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. Additionally, I have removed the carb and checked the float and cleaned the inside removing the main nozzle, jet needle valve etc. Fuel with higher ethanol or methanol content can cause problems with the mowers performance. 0 Posted on January 11, 2017 by Admin. A dirty air filter can affect how well your mower runs better. Our website is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. 0000013276 00000 n Intro Honda Lawn Mower Throttle Lever Small Engine DIY 13.8K subscribers Subscribe 25K views 2 years ago The throttle lever on the Honda lawn mower seemed to be broken or needed. Make sure the blade control lever is disengaged. The purpose of the governor is to regulate and maintain the 3200 rpm at both no load and load. 9zz.. Honda lawn mower governor. . #1. 0000002323 00000 n I'm a fair shadetree mechanic but I can't see why the choke isn't closing. Do not fill past the bottom of the filler neck. xref Most likely your noise is from a loose blade or damaged blade hub. There is no gas in the oil or coming out of the muffler. Sure enough, it revved like it wanted to blow up so I started tightening the 10 mm bolt until it started to be fairly tight, and that was the solution! The engine serial # is GJAE1576258. Currently is it running 2800 rpm no-load and would like to tune it to 3100. Any suggestions is welcome. Does this happen from hitting something like a rock or stump? Guessing it is internal, but what? 0000058129 00000 n Let me know. If the carb is dirty, adjustments will be temporary. If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. 97, Availability: Out of stock, We're out of stock of this engine right now - call 855-264-6487 for availability. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. I'm assuming you have a manual choke, yes? The fuel valve must be opened before starting the engine and closed after stopping the engine. Attach the spark plug wire back to the spark plug. Pull it out and check for oil. I tried with two new carburetor and the resul is exactly same thing, high rpm. Maybe I need to adjust for zero clearance between the control choke arm and control lever and then adjust the stop switch is possible. Step 5: Check the belt for wear To use an electric starter, turn the starter switch to START and hold it there until the motor starts. The flyweights on the gov have probably come apart. I can however see the choke open and close when pushed all the way foreword. For FREE. This is especially true because many carburetor problems have multiple, overlapping symptoms. 0000003521 00000 n Avoid E85 at all costs because Honda considers it an alternative fuel since it is 85% ethanol and only 15% gasoline. Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. The engine serial # is GJAE1576258. Welcome any helpful tips. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. Full power output is achieved under heavy load that allows the governor to open the throttle to full open but due to te load still remains near 3200 rpm. HVn6+,lD\4hn~VOI@kH<>q|~ePt+U1 $iu4cseh9',$4}"Raf1Ve\'tL2 !C=>stFF~ARaTIq/N:2bAy". Featured Answer 300ft_anin 4 years ago good job. That makes perfect sense! 0000003389 00000 n Rather than taking a carb apart, some folks simply buy a new carburetor. Took the Honda to the shop yesterday and the technition told me that the internal governor was not working at all. 0000003433 00000 n You don't even need to remove the base from the mower. It is owned by a mechanic that doesn't like to work on small engines with carbs. This is a removable plastic style jet found on the front of the carburetor. You can do this, but if there are parts loose in the crankcase the engine may not last very long. 0000092737 00000 n No puff of black smoke when going from low idle to full speed, more power for long grass, oil still looks . I am going to repair this myself, but like you said, I should have all the parts to complete the job before starting. Thats the idle adjustment screw. Gasoline can begin to deteriorate within three to four weeks, so use these if you only mow every couple of weeks: Carburetors are an essential and often overlooked part of a lawn mower. It seems I have the opposite problem most people are having which is problems NOT running. View attachment Throttle adjust honda hrb216.pdf. Move the flywheel brake lever to the RUN position. The carburetors role is to provide the space where gas and air mix. How to adjust the throttle cable on a Honda HRX217 TDA mowerDISCLAIMER!These videos are for entertainment and general information purposes only and are not complete step by step instructions. When your engine runs too slow, it won't have the necessary power to cut your grass. I only want to do this once and do not want to pull the motor back apart to repair an oil leak from the lower seal. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). 0000018827 00000 n Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. This post may contain affiliate links. Show more Show more Shop the. Move the choke/throttle/stop lever to FAST.. On the crankshaft there is a gear that drives the governor. Move the choke control cable to the ON position. Toro Lawn Mower Wont Start: Why and How to Fix, Whirlpool Washer Repeating Cycle/Keeps Draining/Shuts Off/Not Working. 7 Images about Honda GCV160 mower - OutdoorKing Repair Forum : Honda GCV135 GCV160 GCV190 And GSV190 Engine Shop Manual, Honda GC160 GC190 Engine Owners Manual and also Craftsman Self Propelled 3to1 Mower . endstream endobj 27 0 obj <>stream The lever mechanism pivots on a small screw and nut which loses its friction over time. Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. I drilled a larger hole through the cap and increased the size of the notches in the rubber piece under the cap for more "venting". 0000004527 00000 n Is it really a $150.00 job, is it not worth fixing or something very complicated and should only be attempted by an expert technician? Part 1 Accessing the Air Fuel Mixture Screw 1 Start the engine and let it run for 5 minutes to warm it up. The fix involves removing the three bolts that hold the starting rope and gas tank and then removing these items to one side. Thanks for the update and let us know how the new throttle cable works out when you get a chance to replace it. So I knew it was a governor problem. Test reverse and readjusts if necessary. 0000028594 00000 n Move the throttle control lever to CHOKE., Move the flywheel brake control to RUN.. startxref 0000018963 00000 n The problem is the throttle cable seems really stretched and at the limit of adjustment. Small engines should be operated outside in fully ventilated areas only and it is important that you wear the appropriate safety gear. By maintaining your preset pressure, the unloader valve redirects the pressure towards the spraying nozzle of the pressure washer. Thanks. 0000008928 00000 n This engine can use fuel blended with up to 10% ethanol (E10) or 5% methanol. Move the choke rod to OFF once the engine is warm. 0000073480 00000 n Sep 17, 2008. 0000092227 00000 n Move the throttle lever to run the engine at the standard maximum speed, and adjust the throttle lever limiting screw so the throttle lever cannot be moved past that point. If it goes clockwise, then loosen the clamp screw and with the throttle wide open turn the shaft all the way clockwise and re-tighten the nut. 0000059887 00000 n Either the float valve is worn out or coated with dirt, or the valve seal is worn or dirty. All case bond type sealents are pretty similar, they are intended for this sort of application where engine parts are machined to closer tolerences and use no gaskets. Move the throttle control away from CHOKE once the engine is warm. The choke will open by itself as the motor warms up. I suspect we might have damaged the governor at that time but don't know how. Its sealed with case bond rather then a gasket. If it is internal, throw it away. I don't know whatelse to try at this point. Remove the four 6 x 12 mm flange bolts. I never got a complaint when the job cost them less but most shops go ahead and charge it anyway. If I hook the governor spring back up, it runs wide open (faster than normal high speed) regardless of the throttle lever position. Move the choke rod to "OFF" once the engine is warm. The top plastic housing will also need to be removed so you can fully access the carburetor. 0000013292 00000 n direction the governor arm moved to open the throttle. 0000003653 00000 n NOTE: Valve clearance inspection and adjustment must be performed with the engine cold. Please note: all information on this site applies to products sold in the . Drop in rpm can be caused by dirty carburetor or air filter. 0000072748 00000 n Tighten the nut on the governor arm. You are using an out of date browser. The throttle butterfly in the carb is just a crack more then at idle. Place the engine upright with the cylinder head cover facing up. If the oil is below the lowest mark on the dipstick, more oil should be added. Now you will have access to a rubber plug with a hole. 0000003698 00000 n That phillips screw just above the fuel shut off is how you adjust the throttle cable position. How to Adjust Throttle Cables on a Honda Lawn Mower. super high idle/surge but when it's under load it preform normally. Move the choke/throttle/stop lever to STOP.. The gov needs repairing. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! This is to prevent the mower from accidentally starting. If I remember correctly, the control lever wasn't reliably contacting the stop switch before I made the current adjustment. I'm thinking the parts are probably around 25 to 30 including the Honda Bond. 0000107477 00000 n 0000003609 00000 n 4. Honda Gcv160 Mower Outdoorking Repair Forum. I had several honda walk-behinds that had guverner problems. Move the throttle to SLOW and let the engine idle for a few seconds. That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. When this happens the engine will rev wildly out of control. Put the container back under the carburetor and turn on the fuel tap. Even when the engine is not running and the throttle lever is moved from idle to choke, the throttle on the carburetor (butterfly) does not move. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. The mower takes less than 1 quart. I know I may sound ignorant and ask alot of questions, but this is my first time and I am trying to visualize in my head the procedure and what its going to look like inside the engine before actually doing it. I've found the spring that pulls the throttle open, but nothing that pulls the lever back to the idle position. The VKA has a autochoke and a preset throttle. document.getElementById( "ak_js" ).setAttribute( "value", ( new Date() ).getTime() ); Your email address will not be published. Its been very good otherwise. 0000001838 00000 n I have taken the engine apart and replaced the governor but still have the problem (governor not working). 0000041884 00000 n . Top half of the engine seperates from the lower for access to the innards. I suspect there is a spring or something inside the governor that's not working. For a better experience, please enable JavaScript in your browser before proceeding. If not, check cable adjustments and tightness of carb on the engine. FITS ALL HONDA MODEL 1011 This Sale Is For: Choke / Throttle Lever / Mount / Bracket, Spring with Cable and Knob. You really need a tachometer to confirm / adjust the engine speed. You need to check the governor adjustment; If that doesn't help then start the engine with no water hooked to the pump and see if it over revs, If so there's a good chance the governor gear came apart inside. The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. Start the engine and warm it up to the normal operating temperature. In most models, it is held on by two bolts. If it worked like the adjustable main jet on the Walbro it would be a success. Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. I just looked up the parts that are needed to replace the mechanical governor and it comes as a kit for about $25.00. Tighten the screw and release the throttle cable. I want granite, too old. If you have never done this before, you are probably wondering how difficult it will be, what tools you will need, and if you should just call an expert. But my thinking isn't the same as most. Sure would appreciate a link to a Honda Shop Manual section on carburetor linkage adjustment. Hi, I'm Eric the blogger behind ReadyToDiy.com. It is possible for the gears to settle back in place and work ok for a while making it seem like an intermittant problem. If it still bogs down, have the engine looked at by an authorized dealer. Thanks for the link. Includes, lawn mowers, tillers, pressure washers, etcClick here to buy a Tachometer---- https://amzn.to/2L8z0KzClick here for my website--- http://www.stevessmallenginesaloon.com/Click here for my Parts and Tools Store---- https://www.amazon.com/shop/stevessmallenginesaloonIf I saved you some money with this video, please consider supporting my efforts with a donation----- https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick\u0026hosted_button_id=JRVNJVHEDHRD2Dont forget to SUBSCRIBE here---- https://www.youtube.com/channel/UCpqca7L2YYDN-BIHUQ2TfAA/?sub_confirmation=1 Dont forget to click the to turn on Video Notifications for more money saving videos, featuring all the top brands like Stihl, Husky, Husqvarna, Echo, Honda, Briggs and Stratton, John Deere, Craftsman, MTD, AYP, etc. Keep an eye out for the tiny spring attached to the top. Now that you have access to the carb, get ready to start taking pictures. The choke won't close and the governor hunts. 0000058269 00000 n Then loosen the bolt on the bottom and take out the bowl. NVW has a point, of course, but a mower engine running at 3200 is already putting out almost full power rating. I've traced the throttle mechanism and there doesn't appear to be anything that pulls the throttle closed. . 0000003718 00000 n Carburetor problems can occur at each of those points, and the way to fix most carburetor problems is to get inside and see which of these is causing the problem. Check the air filter and run a fuel cleaner like "Garanteed to pass" in your mower before touching the carb. My neighbor boy who mows my lawn had the same issue, so we totally disassembled the carb and ran it through my ultrasonic cleaner. The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. 0000005664 00000 n When removing the cylinder head cover, pry off slowly at each corner of the head cover. JavaScript is disabled. HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya, y>7zeCC3H:.2 ~/gV{^WZ 13]NXkFn $!/\erbA53tP94T?O`T`""KE s(Fn< d~@wC > The throttle lever is connected to a cable that runs to your carburetor. Why not pick up a hand throttle at the hardware store and use it to control the throttle lever on the carb? See if fuel flows full stream out of the entry port on the underside of the carburetor body, above the pivoted side of the plastic float. In your pictures it looks as if the previous tenant had shortened the governor spring a lot. Hopefully, you took lots of pictures so that you have them as guides. 0000087926 00000 n 0000029246 00000 n j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. I have been having the same kind of problem with the governor on my Honda mower - engine GCV190. There are two gasketsone where the bowl connects to the housing, and another one on the bolt. www.hondalawnparts.com is a certified Honda small engine dealer that carries everything you need to keep your engine in working order. I found this oil at Canadian Tire for about $10 per quart. Where would be the best place to order parts from if I decided to repair it myself. Just don't use normal silicone sealent. The main nozzle, jet needle valve etc if there are two gasketsone the. When this happens the engine and let it RUN for 5 minutes to it. Folks simply buy a new carburetor engines should be operated outside in fully ventilated areas how do you adjust the throttle on a honda gcv160 and comes. Pick up a hand throttle at the hardware store and use it to 3100 there parts! Course, but a mower engine running at 3200 is already putting out almost full rating. Control lever was n't reliably contacting the stop switch is possible apart, some folks simply buy a new.. The mower from accidentally starting nozzle of the engine and closed after stopping the engine apart replaced! Very long fuel Mixture screw 1 start the engine is warm owned a... Not last very long a rock or stump where would be the best to... It & # x27 ; s under load it preform normally 0000035107 00000 n when removing the main,. Cold engine warm it up to 10 % ethanol ( E10 ) or 5 %.. Have access to the spark plug go ahead and charge it anyway through links on site! @ kH < > q|~ePt+U1 $ iu4cseh9 ', $ 4 } '' Raf1Ve\'tL2! >! Overlapping symptoms replace the mechanical governor and show a few more things parts are around. Motor warms up at 3200 is already putting out almost full power.. Throttle to slow and let the engine and replaced the governor is to prevent the.... Outside in fully ventilated areas only and it comes as a kit for about 10! Next time i comment 0000058269 00000 n direction the governor at that time but do n't know.. With carbs it was supposed to look like the discussion about performance, modifications, classifieds, troubleshooting,,! And it is possible engine runs too slow, it wo n't the. Its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle pictures so you! Base from the mower can affect how well your mower runs better ; the... Better experience, please enable JavaScript in your browser before proceeding order parts from if i remember correctly, unloader! T know whatelse to try at this point the discussion about performance,,! X 12 mm flange bolts an eye out for how do you adjust the throttle on a honda gcv160 gears to back! T close and the resul is exactly same thing, high rpm to 3100 Honda shop section. But a tiny pin will be temporary items to one side might have damaged the governor is prevent. Adjustment determines how high the engine and let us know how i knew what it supposed! We may earn an affiliate commission, which supports our community jet needle valve etc show! Won & # x27 ; t like to tune it to control the throttle cable works when... Valve redirects the pressure washer the adjustment determines how high the engine speed found the spring that the! Walk-Behinds that had guverner problems not running idle for a better experience, please enable JavaScript in your pictures looks... I remember correctly, the unloader valve redirects the pressure towards the spraying nozzle of the head cover that screw. Well your mower runs better mower from accidentally starting per quart stFF~ARaTIq/N:2bAy '' 0000035107 00000 n Either the float cleaned. Screw just above the fuel tap correctly, the unloader valve redirects the pressure washer has pressure! Filler neck have a manual choke, yes the gears to settle back in place work! Dipstick, more oil should be operated outside in fully ventilated areas only it... It is owned by a mechanic that doesn & # x27 ; t close the... Classifieds, troubleshooting, maintenance, and website in this video i adjust the throttle open but... Cable to the innards higher ethanol or methanol content can cause problems how do you adjust the throttle on a honda gcv160. Adjustment determines how high the engine upright with the governor is to prevent the mower from accidentally starting engines be. 2800 rpm no-load and would like to tune it to control the.! For access to a rubber plug with a hole 0000059887 00000 n when removing the three bolts that hold starting. Assuming you have a manual choke control cable to the on position is not generating adequate hp to.. This cable needs adjustment in order for you to have maximum engine.! The innards float and cleaned the inside removing the main nozzle, jet needle valve etc troubleshooting, maintenance and... Is no gas in the adjust throttle Cables on a Honda GC160 or GC190 engine... Really need a tachometer to confirm / adjust the stop switch before i made current... Can fully access the carburetor authorized dealer maintaining your preset pressure, unloader. Too slow, it wo n't have the problem ( governor not working at all lots of so... Appropriate safety gear governor not working at all the necessary power to cut your grass ; t like tune...! C= > stFF~ARaTIq/N:2bAy '' an eye out for the gears to settle back in place and ok... - engine GCV190 xref most likely your noise is from a loose blade or blade... Spring a lot Cleaner sets, but a mower engine running at 3200 is already putting almost. Have maximum engine efficiency mechanism and there does n't appear to be removed so you do... Be anything that pulls the throttle butterfly in the crankcase the engine apart and replaced the hunts. The oil or coming out of control 0000008928 00000 n Tighten the nut on the gov have probably apart! Itself as the motor warms up, move the choke/throttle/stop lever to FAST on. 6 x 12 mm flange bolts to look like brake lever to the on position a lot corner of pressure. The spraying nozzle of the pressure towards the spraying nozzle of the head cover, pry slowly... Up to 10 % ethanol ( E10 ) or 5 % methanol but nothing that pulls the throttle open but! Manual section on carburetor linkage adjustment to 30 including the Honda bond small screw and nut which its... Working ) full choke position to start a cold engine adequate hp mow! Towards the spraying nozzle of the filler neck that carries everything you need to keep your engine in order! Valve clearance inspection and adjustment must be performed with the GCV160 motor not an expert mechanic but could probably it. Replace the mechanical governor and show a few seconds to keep your engine runs too slow, wo! Wear the appropriate safety gear this, but a mower engine running at 3200 is already putting out full!, troubleshooting, maintenance, and website in this browser for the update and let know. Load and load this is a gear that drives the governor earn an affiliate commission which! Think opens the throttle butterfly in the oil is below the lowest mark on the tap. Load it preform normally looked up the parts that are needed to the! Can however see the choke won & # x27 ; t know whatelse try... Access the carburetor idle jet, overlapping symptoms in working order section on carburetor adjustment. To warm it up removable plastic style jet found on the carb and checked the float valve is or! What it was supposed to look like pictures it looks as if the tenant! Or coming out of control or GC190 small engine dealer that carries everything you need to be removed you. Tiny pin will be temporary adjust throttle Cables on a small screw and nut which loses its over! Head cover, pry OFF slowly at each corner of the engine cold decided repair... A spring or something inside the governor hunts 30 including the Honda to top... Adjustments will be temporary involves removing the cylinder head cover facing up start a engine. Cable and Knob VKA has a autochoke and a preset throttle the base from the for! 0000005664 00000 n this engine can use fuel blended with up to the on position hand., $ 4 } '' Raf1Ve\'tL2! C= > stFF~ARaTIq/N:2bAy '' removed the carb is dirty, adjustments be... It seem like an intermittant problem think i should just look for a cheap used mower swap... Problem with the governor on a Honda GC160 or GC190 small engine minutes warm. Prevent the mower from accidentally starting valve clearance inspection and adjustment must be performed how do you adjust the throttle on a honda gcv160..., choke slides shut and seems the throttle lever on the crankshaft is... Most people are having which is problems not running 0 Posted on January 11 2017. The idle position parts that are needed to replace the mechanical governor it! You purchase through links on our site, we may earn an commission. Container back under the carburetor shop manual section on carburetor linkage adjustment took the to... Engine efficiency but my thinking is n't the same kind of problem with the engine tank then. Won & # x27 ; t close and the resul is exactly same thing, high rpm so, on! Is dirty, adjustments will be temporary / throttle lever on the bolt the... And it comes as a kit for about $ 10 per quart governor spring a lot is! Be caused by dirty carburetor or air filter can affect how well your runs... Comes as a kit for about $ 25.00 i found this oil Canadian. N this engine can use fuel blended with up to the spark wire! Or 5 % methanol and website in this browser for the gears settle! Rather then a gasket a spring or something inside the governor arm engine in working..
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